Dukane Probe & Tooling Applications

Made in the USA

Putting ultrasonic welding inside an assembly machine

Builders use Dukane probe systems when welding is one station among many on an assembly machine and a stand-alone press won't fit. The probe rides on the machine's own motion, and the generator talks to the machine's controller.

Typical uses

Stations on dial and inline machines

A weld or stake station among assembly and test stations.

Robot-mounted welding

A probe on a robot or gantry reaching several points on a large part.

Multi-point welds

Several probes firing together on one part.

Staking and inserting

Setting metal inserts and staking bosses.

Stand-alone press or probe?

If the weld controls the product's quality on its own, particularly a hermetic seal needing recorded position data, a Dukane servo press is often the right station even inside a machine. Where the weld is simpler and space is tight, a probe on your own motion is usually more economical.

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